Polyester Vs Mesh: Learn the Difference

Polyester and mesh fabrics are versatile materials with unique properties that make them suitable for a wide range of applications. Polyester fabric offers durability, wrinkle resistance, moisture-wicking capabilities, and diverse uses in clothing, home furnishings, and industrial settings.

On the other hand, mesh fabrics, such as polyester mesh, excel in breathability, ventilation, and visibility, making them ideal for sportswear, outdoor gear, window screens, and filtration systems.

Understanding the differences between polyester and mesh fabrics, including factors like stretchability, UV resistance, ease of care, and cost, can help in choosing the most appropriate material for specific needs and requirements.

Key Differences Between Polyester Vs Mesh

Polyester and mesh are two different types of fabrics, each with its own unique characteristics. Here are the key differences between polyester and mesh:

Material Composition

• Polyester: Polyester is a synthetic fabric made from polyester fibers. It is derived from petroleum and undergoes a chemical process to create the fibers. The polyester fibers are then woven or knitted together to form a solid fabric. Polyester can be blended with other fibers to enhance specific properties, such as adding stretch or moisture-wicking capabilities.
• Mesh: Mesh refers to a type of fabric or material that has an open-weave structure. It can be made from various materials, including polyester, nylon, or other synthetic or natural fibers. The specific material used in mesh can affect its characteristics, such as stretch, softness, and durability. Polyester mesh is commonly used due to its strength, while nylon mesh offers more stretchability.

Durability

• Polyester: Polyester fabric is known for its durability and resistance to wear and tear. It can withstand repeated use without losing its shape or integrity. The synthetic nature of polyester provides it with strength and resilience, making it suitable for various applications that require long-lasting performance.
• Mesh: The durability of mesh can vary depending on the specific material used. Polyester mesh, being made from polyester fibers, offers good durability and can withstand regular use. However, the durability of mesh also depends on the construction and thickness of the weave. Some mesh materials, like nylon mesh, may have slightly lower durability compared to polyester mesh.

Texture

• Polyester: Polyester fabric can have a wide range of textures and finishes. It can be made to feel soft and smooth or more coarse and textured, depending on the desired application. The texture of polyester can be altered through different weaving techniques or by blending polyester with other fibers.
• Mesh: The texture of mesh can vary depending on the specific material used and the type of weave. Polyester mesh can have a slightly coarse texture due to its open-weave structure. On the other hand, nylon mesh often has a softer and silkier feel, providing a more luxurious touch.

Breathability

• Polyester: Polyester fabric offers moderate breathability depending on the weave. While it may not provide the same level of airflow as mesh, polyester allows for some ventilation. However, the breathability of polyester can vary depending on the density and tightness of the weave.
• Mesh: Mesh is highly breathable due to its open-weave structure. The gaps or holes in the mesh allow air to circulate freely, promoting airflow and ventilation. This makes mesh an ideal choice for applications where breathability is important, such as sportswear, outdoor gear, and window screens. Mesh allows for better air circulation and can help prevent overheating and moisture buildup.

Stretchability

• Polyester: Polyester fabric has limited stretchability. It is generally not as stretchy as materials like spandex or elastane. However, certain types of polyester blends may offer some degree of stretch, depending on the specific fibers used.
• Mesh: Mesh, especially nylon mesh, can offer greater stretchability compared to polyester fabric. The open-weave structure of mesh allows for more flexibility and elasticity, making it suitable for applications where stretch and movement are important, such as in stretchable clothing or materials used for tensioning purposes.

Moisture-wicking

• Polyester: Polyester fabric can have moisture-wicking properties, meaning it has the ability to quickly absorb moisture from the skin and evaporate it. This makes polyester a popular choice for sportswear and active wear, as it helps keep the wearer dry and comfortable during physical activities.
• Mesh: Mesh, including polyester mesh, generally has good moisture-wicking properties. The open-weave structure of mesh allows air to flow through the fabric, aiding in the evaporation of moisture. Mesh fabrics are commonly used in athletic apparel and outdoor gear to enhance breathability and moisture management.

Visibility

• Polyester: The visibility of polyester fabric depends on the density and opacity of the weave. Polyester fabrics can be made to be opaque or semi-transparent, depending on the desired application. Some polyester materials may have a slight sheen or glossy appearance, which can affect visibility.
• Mesh: Mesh fabrics provide better visibility due to their open-weave structure. The gaps or holes in the mesh allow for improved visibility through the fabric, making it suitable for applications where visibility is important, such as window screens or insect nets. Mesh offers a balance between airflow and visibility.

Weight

• Polyester: The weight of polyester fabric can vary depending on the specific weave, thickness, and density. Polyester fabrics can range from lightweight to heavier options, depending on the intended use. Overall, polyester fabrics tend to be relatively lightweight, making them comfortable to wear and easy to handle.
• Mesh: Mesh fabrics, by nature, are lightweight due to their open-weave structure. The presence of gaps or holes in the fabric reduces the overall weight, making mesh an excellent choice when weight reduction is desired. The lightweight nature of mesh is beneficial in applications where breathability and minimal weight are important factors, such as in sportswear or backpacks.

Wrinkle Resistance

• Polyester: Polyester fabric is generally known for its wrinkle resistance. It has the ability to maintain its shape and resist wrinkles even after prolonged use or when subjected to folding or creasing. This makes polyester a popular choice for garments and textiles that require a smooth and neat appearance without the need for frequent ironing or pressing.
• Mesh: Mesh fabrics, including polyester mesh, are typically less wrinkle-resistant compared to solid polyester fabrics. The open-weave structure of mesh can result in more creasing and wrinkling. However, mesh fabrics are often used in applications where wrinkle resistance is not a primary concern, such as athletic wear or outdoor gear.

Versatility

• Polyester: Polyester fabric is highly versatile and widely used in various applications. Its versatility stems from its ability to be woven or knitted into a wide range of textures, finishes, and patterns. Polyester can also be blended with other fibers to enhance specific properties, such as adding stretch, moisture-wicking capabilities, or flame resistance.
• Mesh: Mesh, regardless of the material used, is versatile in terms of its applications. Mesh fabrics can be used for a variety of purposes that require breathability, visibility, or filtration. They are commonly found in sportswear, bags, footwear, outdoor gear, window screens, and even industrial uses. Mesh’s versatility lies in its ability to provide airflow, while still offering varying degrees of durability and strength.

Uv Resistance

• Polyester: Some polyester fabrics can offer UV resistance. Certain types of polyester materials can be treated or manufactured with additives that provide protection against harmful UV rays. These fabrics help shield the wearer from the sun’s ultraviolet radiation, making them suitable for outdoor clothing, swimwear, and sun protection garments.
• Mesh: The UV resistance of mesh can vary depending on the material used. Polyester mesh can provide some level of UV protection, but it may not be as effective as specialized UV-protective fabrics. However, mesh can still offer some shielding from the sun’s rays while allowing for breathability, making it a popular choice for applications like sunshades or window screens.

Ease of Care

• Polyester: Polyester fabric is generally easy to care for. It is often machine washable and can withstand regular washing without losing its shape or color. Polyester fabrics are also quick-drying, which makes them convenient for everyday wear and travel. They are relatively low-maintenance and do not require special handling or ironing in most cases.
• Mesh: Mesh fabrics, including polyester mesh, are typically easy to care for. They are often machine washable and quick-drying, making them suitable for active wear and outdoor applications. However, some mesh materials may have specific care instructions, particularly if they have specialized coatings or treatments.

Shrinkage

• Polyester: Polyester fabric generally has minimal shrinkage. It is a stable fabric that maintains its shape well, even after repeated washing or exposure to heat. Polyester’s resistance to shrinkage is one of the reasons it is commonly used in clothing and textiles where consistent sizing is important.
• Mesh: Mesh fabrics, including polyester mesh, usually have minimal shrinkage. The open-weave structure of mesh allows for more flexibility and stretch, reducing the risk of significant shrinkage. However, it is still advisable to follow the manufacturer’s care instructions to minimize any potential shrinkage.

Softness

• Polyester: The softness of polyester fabric can vary depending on the specific type and finish. Polyester fabrics can be made to feel soft and smooth, especially when they are blended with other fibers like cotton or modal. However, some polyester fabrics may have a more textured or coarse feel, depending on the desired application.
• Mesh: The softness of mesh fabrics, such as polyester or nylon mesh, can vary depending on the specific material and weave. Nylon mesh fabrics are often softer and silkier compared to polyester mesh. However, mesh fabrics, in general, tend to have a slightly textured or open feel due to their construction.

Applications

• Polyester: Polyester fabric is widely used in various applications. It is commonly found in clothing such as shirts, dresses, pants, and jackets. Polyester is also used in home furnishings like curtains, upholstery, and bedding. Additionally, it has industrial applications including automotive interiors, geotextiles, and conveyor belts.
• Mesh: Mesh fabrics have diverse applications due to their unique properties. They are commonly used in sportswear, activewear, and outdoor gear where breathability and moisture management are crucial. Mesh is also utilized in bags, backpacks, footwear, window screens, insect nets, and filtration systems.

Tensile Strength

• Polyester: Polyester fabric exhibits good tensile strength. It has the ability to withstand stretching or pulling forces without tearing or breaking easily. This strength allows polyester to maintain its shape and durability, making it suitable for applications that require resistance to stress and tension.
• Mesh: The tensile strength of mesh can vary depending on the specific material used and the construction of the weave. Polyester mesh generally offers good tensile strength, allowing it to withstand moderate stretching and tension. However, the tensile strength may differ depending on the specific application and the material used in the mesh fabric.

Ventilation

• Polyester: Polyester fabric provides moderate ventilation depending on the weave density. It allows some airflow, but the breathability may not be as high as that of mesh fabrics. Polyester fabrics with a more open weave or mesh-like construction can offer improved ventilation compared to solid polyester fabrics.
• Mesh: Mesh fabrics excel in ventilation due to their open-weave structure. The gaps or holes in the mesh allow air to circulate freely, promoting excellent airflow and breathability. Mesh fabrics are ideal for applications where maximum ventilation is desired, providing comfort and preventing overheating.

Cost

• Polyester: Polyester fabric is generally more affordable compared to specialized mesh materials. Polyester is widely produced, making it readily available and cost-effective. The cost of polyester fabric can vary depending on factors such as the quality, brand, and specific application.
• Mesh: The cost of mesh fabrics can vary depending on the material used, construction, and intended application. Some specialized mesh materials, especially those with unique properties or specific performance characteristics, may be relatively more expensive than basic polyester mesh. The cost also depends on factors such as brand, quality, and market demand.

Water Resistance

• Polyester: Polyester fabric can be treated or coated to enhance its water resistance. Some polyester fabrics have water-repellent properties, allowing them to resist the penetration of water to a certain degree. However, the level of water resistance can vary depending on the specific treatment or coating applied.
• Mesh: Mesh fabrics, including polyester mesh, are generally not water-resistant by nature. The open-weave structure of mesh allows water to pass through easily. However, certain types of mesh can be treated with water-resistant coatings or laminates to enhance their water resistance. Specialized waterproof mesh materials are available for applications that require protection against water infiltration.

Abrasion Resistance

• Polyester: Polyester fabric has good abrasion resistance, meaning it can withstand friction and rubbing without easily wearing or developing signs of damage. This makes it suitable for applications that require durability and resistance to everyday wear and tear.
• Mesh: Mesh fabrics, including polyester mesh, may have varying levels of abrasion resistance depending on the specific material used and the construction of the mesh. While mesh fabrics are generally durable, they may be more prone to abrasion compared to solid polyester fabrics.

Fire Resistance

• Polyester: Polyester fabric is not inherently fire-resistant. However, it can be treated with flame retardant chemicals to enhance its fire resistance. Treated polyester fabrics can provide a certain level of fire resistance, making them suitable for applications where flame retardancy is required.
• Mesh: Mesh fabrics, including polyester mesh, are typically not fire-resistant on their own. The open-weave structure of mesh can make it more susceptible to flames. However, certain fire-resistant coatings or treatments can be applied to polyester mesh to improve its fire resistance properties.

Static Resistance

• Polyester: Polyester fabric has low static resistance, meaning it tends to accumulate static electricity. This can result in static cling and discomfort. However, certain anti-static treatments can be applied to polyester fabrics to reduce static buildup and improve static resistance.
• Mesh: Mesh fabrics, including polyester mesh, can have similar static resistance characteristics to polyester fabric. The open-weave structure of mesh may reduce static cling to some extent, but it may still exhibit some static buildup. Anti-static treatments can also be applied to mesh fabrics to mitigate static-related issues.

Chemical Resistance

• Polyester: Polyester fabric generally has good chemical resistance. It is resistant to many common chemicals, including acids and alkalis. Polyester is less prone to staining or damage from chemical exposure compared to some other fabrics. However, it is important to note that the specific chemical resistance of polyester can vary depending on the type of chemical and concentration.
• Mesh: Mesh fabrics, including polyester mesh, can exhibit similar chemical resistance properties to polyester fabric. The resistance to chemicals can depend on the specific material used in the mesh and any additional coatings or treatments applied to the fabric.

Eco-friendliness

• Polyester: Polyester fabric is derived from petroleum, which is a non-renewable resource. The production of polyester involves energy-intensive processes and the use of chemicals. However, recycled polyester (rPET) is becoming more prevalent, which uses recycled plastic bottles as a raw material, reducing the reliance on new petroleum-based resources.
• Mesh: The eco-friendliness of mesh fabrics depends on the specific material used and the production processes involved. Polyester mesh, like other polyester fabrics, has a similar environmental impact. However, some manufacturers are working on developing eco-friendly mesh options using sustainable materials or recycling methods.

Availability

• Polyester: Polyester fabric is widely available and commonly used in the textile industry. It is produced on a large scale and can be found in various stores, both online and offline. Polyester fabrics are available in a wide range of colors, patterns, and finishes to suit different needs and preferences.
• Mesh: Mesh fabrics, including polyester mesh, are also widely available. They can be found in fabric stores, outdoor gear retailers, and specialty textile suppliers. Polyester mesh is commonly stocked due to its popularity and versatility. However, the availability of specific types of mesh may vary depending on the location and intended application.

Polyester Vs Mesh: Comparison Table

CategoryPolyesterMeshMaterial CompositionSynthetic fabric made from polyester fibersOpen-weave structure can be made from polyester, nylon, or other materialsDurabilityHighly durable, resistant to wear and tearDurable, but may vary depending on the specific material usedTextureCan have a range of textures and finishesVaries depending on the specific material used, can be soft and silky or coarseBreathabilityModerate breathability, depending on the weaveHighly breathable due to its open-weave structureStretchabilityLimited stretchabilitySome variations of mesh, especially nylon, can have stretchabilityMoisture-wickingModerate moisture-wicking propertiesCan have moisture-wicking properties, especially polyester meshVisibilityDepending on the weave can be opaque or semi-transparentCan provide better visibility due to its open structureWeightModerate weight, depending on the fabricGenerally lightweight due to its porous natureWrinkle ResistanceGenerally resistant to wrinklesMay wrinkle more easily, depending on the materialVersatilityWidely used in clothing, home furnishings, and industrial applicationsUsed in applications where airflow, visibility, and filtration are importantUV ResistanceCan vary, but some polyester fabrics offer UV protectionCan vary depending on the material usedEase of CareEasy to care for, often machine washableGenerally easy to care for, but some materials may require special careShrinkageMinimal shrinkage in most casesMinimal shrinkage in most casesSoftnessCan range from soft and smooth to more coarse and texturedCan vary depending on the specific material, nylon mesh is often softerApplicationsClothing, home furnishings, industrial usesSportswear, bags, footwear, outdoor gear, window screens, insect nets, etc.Tensile StrengthGood tensile strength maintains shape wellGood tensile strength, but can vary depending on the materialVentilationModerate ventilation depending on the weaveExcellent ventilation due to the open structureCostGenerally more affordable than specialized mesh materialsCosts can vary depending on the material and specific applicationWater ResistancePolyester fabrics can be treated for water resistanceGenerally not water-resistant, although some materials may have water-repellent propertiesAbrasion ResistanceGood abrasion resistanceCan vary depending on the material usedFire ResistanceCan be treated to be flame-retardantSome specialized mesh materials offer flame resistanceStatic ResistanceCan be prone to static buildupGenerally low static buildupChemical ResistanceResistant to most common chemicalsCan vary depending on the materialEco-friendlinessCan be made from recycled polyester fibersDepends on the specific material and production methodsAvailabilityWidely available in various colors and stylesAvailable in different materials and styles, depending on the application

Frequently Asked Questions

Can polyester mesh be used for outdoor furniture upholstery?

Yes, polyester mesh can be a suitable option for outdoor furniture upholstery. Its open-weave structure provides good breathability and allows for airflow, making it resistant to moisture buildup. Additionally, polyester mesh is durable and can withstand outdoor conditions, making it a practical choice for outdoor furniture.

Is mesh fabric suitable for filtration applications?

Yes, mesh fabric is commonly used in filtration applications. The open-weave structure of mesh allows it to trap and filter particles while still allowing for the passage of air or fluid. Mesh fabrics with specific pore sizes and filtration ratings are available to meet different filtration needs, such as in air filters, water filtration systems, and industrial applications.

Does polyester fabric have a high resistance to fading?

Polyester fabric is known for its good colorfastness and resistance to fading. It has the ability to retain its color even when exposed to sunlight and repeated washing. However, the level of colorfastness can vary depending on the specific dyeing techniques used and the quality of the fabric. UV-protective treatments can also enhance the fabric’s resistance to fading.

Are there any limitations to using mesh fabric in clothing?

While mesh fabric offers excellent breathability and ventilation, it may not provide the same level of insulation as solid fabrics. This means that in colder weather or windy conditions, additional layers may be required for warmth. Additionally, the open-weave structure of mesh may allow for more visibility through the fabric, which can be a consideration for certain clothing applications.

Can polyester mesh be used for screen printing?

Yes, polyester mesh is commonly used for screen printing. The open-weave structure of mesh allows ink to pass through, making it suitable for creating detailed and vibrant prints. The tightness of the weave determines the level of detail that can be achieved. Different mesh counts are available to accommodate various printing requirements, ensuring optimal results in screen printing applications.

To Recap

Polyester and mesh fabrics each bring their own set of advantages and characteristics to the table. Polyester offers durability, wrinkle resistance, and versatility, making it a popular choice in various applications.

Mesh fabrics, including polyester mesh, excel in breathability, ventilation, and visibility, catering to needs such as activewear, outdoor gear, and filtration systems.

Understanding the variations in properties like stretchability, UV resistance, ease of care, and cost helps in selecting the most suitable fabric for specific purposes.

Whether it’s for clothing, upholstery, filtration, or other applications, both polyester and mesh fabrics offer a range of options to meet diverse needs.

One of the pillars of Jason Mills’ knit fabrics product line is polyester mesh. This versatile material is used in a variety of industrial and commercial applications, ranging from the aerospace and automotive sectors to the marine and medical sectors as well as the indoor and outdoor recreational trade.

The following article provides an overview of polyester mesh, discussing its properties, advantages, and applications. It also outlines the differences between polyester and nylon mesh and the importance of fabric finishing and treatment in achieving a particular end-use outcome or performance.

 

An Overview of Polyester Mesh Fabric

The term “knit mesh fabric” is a general expression used to describe material that is constructed with an open hole structure through the process of knitting (as opposed to weaving which is separate operation). Beyond this broad characteristic, the design of a specific knit mesh material can vary from others in regard to yarn, material weight, aperture opening, width, color, and finish. Polyester yarn is one of the most commonly used fibers in the manufacture of knit mesh fabric.

Polyester consists of flexible, synthetic polymer fibers created through a chemical reaction between alcohol, carboxylic acid, and a petroleum byproduct. The resulting fibers are then stretched and oriented together to form a strong yarn that naturally repels water, resists staining, ultraviolet degradation, and holds up to frequent use. (Please note, water-resistance and other properties inherent in polyester yarn must be enhanced within the finishing process if it is necessary for the performance of the material. This is discussed in greater detail below.)





 

Properties and Advantages of Polyester Mesh Fabric

Compared to other mesh materials, polyester fabric exhibits a number of advantageous properties that make it suitable for use in a variety of industrial, commercial, and recreational applications, such as:

• Ease of use and accessibility. Polyester is a common fiber available at most textile manufacturing facilities. When treated with a light resin the mesh material is easy to install (sew) and clean, thus reducing excess time and labor required for its integration and maintenance.
• Dimensional stability. Polyester fibers demonstrate good elasticity, which allows the material to return to its original shape after it is stretched by up to 5–6%. It’s important to note that mechanical stretch is different from fiber stretch. One can design hi-stretch material using dimensionally stable yarns.
• Durability. Polyester mesh fabric is highly resilient, offering inherent resistance to damage and degradation stemming from acidic and alkaline chemicals, corrosion, flames, heat, light, mold and mildew, and wear. Factors such a yarn weight (denier), entanglement, and filament count all are critical in determining durability.
• Hydrophobicity: Polyester mesh is hydrophobic—i.e., tends to repel water—which translates to superior pigment absorption (meaning easier dyeing operations- as opposed to type 6 or 66 nylon) and drying times (meaning better moisture-wicking properties).

Altogether, these characteristics suit the material for use in a wide range of applications, including ones involving outdoor and demanding environmental conditions.

Fabric Applications

 

As indicated above, polyester mesh fabric is highly versatile. Some of the industries that regularly employ the material for their parts and products include:

The exact properties exhibited by the polyester mesh fabric employed depend on the needs of the application and industry.

Knit mesh fabric is most commonly made from either polyester or nylon yarns. While the two synthetic polymers share some properties—e.g., lightweight, durability, and tear resistance—there are several key distinctions that make them suitable for different applications.

• Nylon has a smoother and softer feel than polyester, which in some situations makes it more ideal for use in applications requiring high aesthetic quality or user comfort. But, as noted above, other factors such as a high filament count can make polyester just as drapey as soft nylon.
• Nylon is hydrophilic (absorbs water), while polyester is hydrophobic (repels water). As such, the former is more likely to be bogged down with water in high-moisture or high-humidity environments, while the latter dries quickly in marine and aquatic settings.
• Nylon fibers are innately resistant to wear from bending and stretching, while polyester fibers are inherently resistant to heat and UV rays. These qualities make nylon mesh more suitable for applications where the material will be regularly subjected to bending and stretching, and polyester mesh more suitable for end uses where stability is key and for environments exposed to heat and sunlight. And again, it needs to be noted that these inherent qualities are basic at best. Finishing and treatment are key to performance. See below.

 

The Importance of Fabric Finishing and Treatment

The functional and aesthetic properties demonstrated by a polyester mesh fabric are dependent upon many factors. For the purposes of this article, we will focus on the final stages of textile production, otherwise known as “the finish”. The finish is typically a topically applied chemical that is set by heat during the process called framing. Once completed, these processes can affect the texture, weight, firmness, colorfastness, and resistances (UV, fire, etc.) of the final material.

As indicated above, the properties exhibited by a fully finished and treated polyester mesh fabric vary depending on the needs of the application and the industry. Some examples include:

• Antibacterial finishes: Topically applied anti-microbial finishes eliminate bacterial growth on the surface of the fabric. Bacteria growth creates odor and is also responsible for various healthcare-associated infections. This makes the need for these types of finishes essential for equipment used in the medical and healthcare industries. They are also suitable for sporting equipment as they minimize the spread of odor-causing bacteria.
• Anti-static finishes: In operations involving sensitive electrical and electronic components, it is important to minimize the buildup of static charge. Fabrics with anti-static coatings reduce the risk of employees and equipment producing static discharge that impacts the integrity of the components.
• UV resistant finishes: Untreated material exposed to UV rays fades and degrades over time. As such, polyester mesh intended for use in outdoor environments (e.g., recreational equipment) requires the addition of UV inhibitors to the fabric finish or dye formulation to retain the original integrity.
• Fire Resistant finishes: One of the most commonly used finishes; used to achieve FR compliance in the automotive industry, aeronautical industry, and architectural interior industry (think curtains and indoor rec areas).

Jason Mills: The Experts in Polyester Mesh Fabric Solutions

Polyester knit mesh is a material solution that finds use across a wide range of industrial, commercial, and recreational sectors. Its strength, stability, and durability make it well-suited for many applications. For customers looking for high-quality polyester mesh fabric, the team at Jason Mills is here to help.

At Jason Mills, we specialize in the manufacturing, warehousing, and distribution of industrial polyester and nylon knit mesh. We offer a broad selection of standard textiles and custom-tailored fabric solutions for customers with highly specific or unique needs. For additional information about our standard and custom textiles, contact us or request a quote today.

 

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